VERTICAL VACUUM FURNACE
COOLING PRESSURE 12 BAR TYPE 12.0 VVPT-EH-32/48N
Vacuum furnace type 12.0 VVPT-EH-32/48N is designed for vacuum heat treatment of heat repaired gas turbine combustion liners, transition pieces, buckets, nozzles and other high temperature alloy parts as per the customer requirements:
/ hardening,
/ tempering,
/ annealing,
/ vacuum brazing,
/ LPC.
General information:
/ Manufacturer: SECO/WARWICK,
/ Year of production: 2004,
/ Localization: Southern Italy,
/ The furnace is operational: testing on site possibility,
/We offer the furnace technical assessment, relocation and installation at the destination place in E.U.
Technical data
Basic data |
|
Useful dimensions (Æ x H) | 800 x 1200 mm |
Maximum hearth load | 800 kg |
Temperature | |
Maximum temperature | 1350°C |
* working temperature — vacuum heating | 600 — 1320°C |
* working temperature — convection heating | 150 — 750°C |
Temperature uniformity (empty furnace after equalising) | ± 5°C |
Cooling | |
Maximum cooling gas pressure | 12 bar absolute |
Maximum gas pressure during convection heating | max.4bar absolute |
Vacuum | |
Ultimate vacuum (clean, cold and empty furnace) | < 5 x 10-2 tor |
Maximum leak rate (clean, cold and empty furnace) | 1 x 10-3 mbar x l/s |
Total weight | ca. 12000 kg |
Vacuum chamber | |
Material | mild steel |
Volume | 6,5m3 |
Cover locking | third clamping flange |
Hot zone | |
Materials: | |
* structure | mild steel |
* thermal insulation | hard graphite felt boards & graphite foam |
* heating elements | graphite |
Heating power | 180kW (3 x 60 kW) |
Heating zones | three: one on side walls furnace |
Heating element distribution | all around workload |
Type of heating elements | low-voltage heating bands and tubes |
Convection heating fan | 2 kW; 1500 rpm |
Gas cooling system | |
Gas inflow | nozzle system — all around load |
and from the furnace bottom | |
Hot gas outflow | bung in top |
Gas blower: | |
* motor | 3000/1500 rpm; 110/37 kW S2=200Kw |
Pumping system | |
Rotary piston pump | 600 m3/h (340cfm) * type |
* motor power | 5.5 kW |
Root’s pump | 2000 m3/h |
* type | WCV1200 KAESR |
* motor power | 4 kW |
Vacuum valve | KWW DN100 |
Instrumentation | |
Heating elements power control | Continuous |
Thermocouples | Type S (1off control + 1 off safety) |
Type K(2 off isothermal quench) | |
Programmable logic controller | Siemens S7-315 |
Operator panel | Siemens 477D |
Temperature controller/programmer | in PLC |
Over-temperature controller | UDC 100L Honeywell |
Vacuum transmitter | TTR 216S Leybold-Vacuum |
* measuring range | 1 x 10-3 — 1 x 103 mbar |
Partial pressure control range | 10-2 to 1 mbar |